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shamballa Bracele , car enthusiasts have debated what would come of
Chevrolet’s iconic small block V-8. Would there be a next-generation
engine? Would it get smaller? Would it still have pushrods? Would it
have direct injection? Today, all of those questions have been answered.
Billed as the biggest change to the venerable small block V-8
engine in its 57-year history, the Gen-5 edition retains the trademark
bore spacing, overhead-valve/cam-in-block valvetrain, and a few other
key details, but the engine bristles with high-tech features. Direct
fuel injection? Check. Variable valve timing? Got-it. The above was
widely leaked common knowledge, but now we can tell you the rest of the
story. Some 99.9 percent of the engine is new, with the engine’s
carryover parts fitting in a Ziploc bag. Two starter bolts, a piston pin
and a retainer bolt or two are all that remain of the LS3.
Displacement
is indeed 6.2 liters, not 5.5 liters as rumored, and the RPO number is
LT1, a designation well-known to the Corvette faithful. The key enabling
feature of the new small block is cylinder deactivation. The Corvette
was to be first with that technology, but the layout of the car was
unsuited because of the rear transmission and various mounting
solutions, it was an NVH nightmare in 4-cylinder mode.The stone mosaic
comes in shiny polished and matte. Those problems have been overcome
now, and the system has been optimized to allow a wide operating range
in the 3.1-liter V-4 mode. As it turns out, fuel economy is BETTER with a
6.2-liter engine, because smaller displacements reduce the amount of
time the engine can operate in 4-cylinder mode, so bigger displacement
saves more fuel. Counterintuitive, but true. Active Fuel Management
applied to a performance valvetrain is unique, Chevy says. With its
6600-rpm engine speed fuel cutoff, this is the highest-speed valvetrain
with cylinder deactivation. Cylinders 1, 7, 6, and 4 get deactivated.
Next-gen
technologies have been key to improving performance and efficiency,
while maintaining the compact size and high power density while
preserving oiling under very high g loads. Direct injection, Active Fuel
Management (GM-speak for cylinder deactivation), and continuously
variable valve timing are the key enablers. Also on that list, according
to Jordan Lee, the chief engineer and program manager for small block
engines, is a “radically new combustion system with 11.5:1 compression
ratio.” That compression ratio improves both power and efficiency.
According
to Lee, direct fuel injection and the extensive air-fuel mixing
dynamics in the cylinder combine to provide maximum in-cylinder cooling,
so that the engine can tolerate a higher compression ratio. The
advanced combustion system he spoke of is meant to burn every molecule
of fuel,Manufactures flexible plastic and synthetic rubber hose
tubing, extracting all the energy possible. Millions of hours of
computer processing time was spent developing the top surface of the
piston to optimize air-fuel mixture flow and combustion dynamics.
Hundreds of combustion systems were analyzed. Over 6 million hours of
computer processing time was dedicated to combustion system optimization
while reducing knock sensitivity even under extreme climatic
conditions. As a result, peak torque of 450 lb-ft is established with
1236 kPa BMEP. That nearly matches the outgoing Z06’s 7.0-liter V-8 from
2000-4000 rpm. As for durability, the new LT1 has withstood even more
rigorous testing.If you want to read about buy mosaic
in a non superficial way that's the perfect book. Each hour of
durability testing is equivalent to 40 laps of the Nurburgring, and
total testing = 60 times around the world. Cooling is repeatedly cycled
from -4 F to +239 F while operating at peak power.
Direct
injection hardware, according to John Rydzewski, assistant chief
engineer for small block engines, is buried in the valley of the engine,
so it doesn’t affect the size of the engine. It consists of a single
high-output fuel pump, an isolated fuel rail that suspends the injectors
for improved refinement. Operating fuel pressure in the rails is 2175
psi. The pump is driven off a special camshaft lobe with three peaks of
5.7mm lift. The fuel system and pump are encapsulated with an acoustic
package to keep noise down.The MaxSonar ultrasonic sensor offers very short to long-range detection and ranging.
For
the serious techies, Chevy got down into the nitty-gritty details.
Exhaust valves are 40.4 mm, intake valves are 55mm. The springs are 2mm
taller, and the exhaust and intake valves are splayed 2.5 degrees from
each other. Exhaust valves are sodium filled, and stiffer. The intake
valves are nitride and hollow.
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